This paper deals with a nonlinear model predictive control designed for a boiler unit. The predictive controller is realized by means of a recurrent neural network which acts as a one-step ahead predictor. Then, based on the neural predictor, the control law is derived solving an optimization problem. Fault tolerant properties of the proposed control system are also investigated. A set of eight faulty scenarios is prepared to verify the quality of the fault tolerant control. Based of different faulty situations, a fault compensation problem is also investigated. As the automatic control system can hide faults from being observed, the control system is equipped with a fault detection block. The fault detection module designed using the one-step ahead predictor and constant thresholds informs the user about any abnormal behaviour of the system even in the cases when faults are quickly and reliably compensated by the predictive controller.
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Challenging design problems arise regularly in modern fault diagnosis systems. Unfortunately, classical analytical techniques often cannot provide acceptable solutions to such difficult tasks. This explains why soft computing techniques such as neural networks become more and more popular in industrial applications of fault diagnosis. Taking into account the two crucial aspects, i.e., the nonlinear behaviour of the system being diagnosed as well as the robustness of a fault diagnosis scheme with respect to modelling uncertainty, two different neural network based schemes are described and carefully discussed. The final part of the paper presents an illustrative example regarding the modelling and fault diagnosis of a DC motor, which shows the performance of the proposed strategy.
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